The pilot project that was setup for 01 million Tons PA capacity under the guidance of Prof GG Roy Dept of Metallurgy IIT Khargapur, has been successful and has exceeded all the expectations with the technological breakthrough in the process of Iron ore reduction or Sponge iron manufacturing through a tunnel kiln instead of the conventional ....
Tunnel Kilns are continuously fired kilns used in larger factori It is used for flow line production methods were the truck of loaded ware is loaded every hour or so into one end and removed from the other , Minitech Pvt Ltd provides cement, coal, sponge iron, chemical mineral processing equipment and machinery business Our products ....
Country/Region china Company Huanggang City Zhongji Kiln Co, Ltd Categories Cake Making Machines Telephone 86-022-24990831,24991866,24982933 ICP License...
The manufacture of sponge iron using the tunnel kiln process was first developed in Sweden in 1911 under the name Hoganas process After many improvements over the years, this process is now recognized as an efficient process with good efficiency in the manufacture of sponge iron...
However, Rotary kiln process suffers from serious limitations like low productivity and pollution In this respect fixed bed Tunnel kiln furnace are evolving as an alternative to Rotary kiln process Iron ore fines and the low grade beneficiated iron ore cake are directly used ,...
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About Sponge Iron/DRI Sponge Iron, also known as Direct Reduced Iron is the product produced out of using iron ore The iron ore is processed through reduction process by the use of gas that emits from natural coal gas resource CASE Group of Industries ,...
All Mobile crushing line Stationary crushing line Industrial grinding line...
Jun 03, 2021 0183 32 At present, the world s production of sponge iron is between 50 and 60 million tons Most of them are used to make steel in electric furnac Part of it is used in powder metallurgy production There are more than 20 methods to produce sponge iron However, converter and the tunnel kiln is still the main method Both completely rely on CGR to ....
Typical Tunnel Kiln Sponge Iron Technology Before being pressed into briquette, the density of sponge iron is about 18 19 t/m3 3 The third generation of direct reduction combined with melting-separation technology, it includes rotary hearth furnace process and non-crucible reduction kiln process, its product is granular iron pig iron ....
Dec 22, 2020 0183 32 Production technology of sponge iron The production of sponge iron is made by rolling iron oxide sheet, roasting at high temperature in tunnel kiln or rotary kiln, and reducing iron oxide by pulverized coal The metal conversion rate has an important effect on the quality and production cost of the final reduced iron powder The reduction ....
Oct 12, 2021 0183 32 Sponge Iron production usually employs the DRI Process, undertaking solid-state reduction of hematite ores with equal proportions of coal This is brought about by the use of a coal-fired Rotary Kiln, with the environmental impact of the entire process putting Sponge Iron plants under Red Category industri...
Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln Reaction time of 42 hours in the Tunnel Kiln provides ample opportunity for the raw material ....
We would like to introduce ourselves as a complete house for Engineering, Design and Construction Total Project Management We boast our expertise in the field of Sponge Iron making through Rotary Kiln Tunnel Kiln route, Mineral Beneficiation, Material Handling Crushing, Sizing , Pelletizing, Captive Power Plant using waste heat and fludized bed Boilers, Mini steel plants through ....
Tunnel kiln process sponge iron in south africa jaw crusher used to making sponge iron crusherpricetop rotary kiln process of making sponge iron rotary kiln is the live chat running sponge iron plant for sale in gujarat iie get more info direct reduction....
Sponge iron production process discussed herein are selected from known methods of which the references are available and referable We look at the 4 different methods of producing sponge iron Midrex process HYL process 4th generation or Energiron SL / RN process Tunnel furnace process...
Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because while the input raw material gets just about 24hours for the reaction the figures almost reverse in case of the Tunnel Kiln More Detail Dri ,...
Tunnel kiln furnace are evolving as an alternative to Rotary kiln process Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns The material bed in Tunnel kiln being stationary, it does not require high ,...
A sponge iron is a good feedstock for steelmaking At present, tunnel kiln, rotary kiln, shaft furnace and rotary hearth furnace are used to produce sponge iron A constructer of sponge iron plant must select most suitable technology for user according to conditions of iron ore and requirements of product A tunnel kiln technology is fit for ....
Nov 23, 2011 0183 32 CASE Group has set up India s first DRI / Sponge Iron unit using Tunnel Kiln The Kiln which is 194m in length, is the longest in India was successfully fir....
Sponge iron is formed through the reduction of iron ore to metallic iron through reaction with carbon in the form of coal, etc at approx 1100 degree Celsius Sponge iron is also referred to as direct reduced iron, metalized iron, or hot briquetted iron Sponge iron is used in the iron and steel industry as a substitute for scrap in induction ....
PDF On Apr 1, 2010, Swaren Bedarkar and others published Production of Sponge Iron through Tunnel Kiln Process Find, read and cite all the research you need on ResearchGate...
23 THE H 214 GAN 196 S SPONGE IRON PROCESS 9 Höganäs PM-school 1 Reduction Mix of Coke Breeze and Limestone 2 Iron Ore 3 Drying 4 Crushing 5 Screening 6 Magnetic Separation 7 Charging in Ceramic Tubes 8 Reduction in Tunnel Kilns, Approximately 1200 176 C 9 Discharging 10 Coarse Crushing 11 Storage in Silos 12 Chrusing 13 Magnetic ....
We have provided engineering and consultancy services for more than 500 Sponge Iron Kilns of different modules / capacities ranging from 15,000 TPA to 100,000 TPA Popuri Engineering has played a vital role in achieving No 1 position for INDIA in the world in DRI production...
Sep 10, 2021 0183 32 Sponge iron produced by this process employed a coal fired Rotary Kiln with the input charge consisting of equal quantities of iron ore and coal ....